Metal Fabrication

When you pay for custom metal fabrication, what exactly are you getting? Your local metal fabrication experts in Salt Lake City are here to answer that question. At Cypress Metals, transparency is important to us. That’s why we want to be sure that our customers are fully informed on what happens behind the scenes when they choose us for their metal fabrication project in Utah. Here’s how the sausage is made.

Metal Fabrication

The Planning Stage

First, your specifications for what you want made using metal fabrication are turned into a computer aided design. From there, our engineers draw blueprints for the manufacturing of the product. In addition to measurements, these plans include information like the chosen material, the surface finishing, and more. Once the plan is finalized and the engineers determine that the product is manufacturable, it’s time to start actually working with metal.

Cutting

Sheet metal fabrication usually starts with cutting. Sheet metal comes in huge pieces or rolls, so one of the first things we do is cut out a metal sheet that matches the size specifications on the blueprint. Although you can use shear cutting to cut sheet metal, we use laser metal cutting in Salt Lake City to make the process faster and the cuts more precise.

Punching

Once the sheet has been cut down to the size it’s supposed to be according to the design, the hole punching stage can commence. The method used for punching in metal fabrication — called punch and die — uses pressure to punch out holes of different shapes and sizes. Holes can be punched in various shapes and patterns. Punching can also make indentations instead of holes, which is called stamping.

Bending

Bending is a crucial aspect of the metal fabrication process, and it’s more complicated than it sounds. The bending process usually involves a press brake machine, which uses the punch and die method to form creases in the metal. A computer and the press brake machine work together to meet the specifications for the angle of each bend. Getting the bends in the right order is key to ensuring that no bend interferes with another.

Welding and Final Steps

Now that all the parts are ready to go, it’s time to start assembling. For projects that involve metal fusion, welding is the next step. There are several different techniques for welding, such as gas tungsten arc welding, oxy-acetylene welding, and more.

Finally, our metal fabricators put the finishing touches on the product. This can involve galvanizing, painting, cleaning, or heat treatments.

Your Destination for Metal Fabrication in Salt Lake City

As you can see, metal fabrication has many different steps, each requiring care and expertise. To ensure that your metal fabrication project is being handled with the proper care every step of the way, choose Cypress Metals for your next project. Our skilled and knowledgeable fabricators are ready for anything.

What You Need to Know About Laser Cutting in Utah

The gas laser cutting process was first invented in 1964, and it has been improving ever since. From automobile parts to medical devices to jewelry making, laser cutting has countless industrial uses. Here’s everything you need to know about how laser cutting in Salt Lake City can help your business.

What You Need to Know About Laser Cutting in Utah

What Are the Benefits of Laser Cutting?

Laser cutting is highly precise and is able to cut to the exact specifications of even a very complex computer generated design. Although plasma is able to cut through thicker metals, laser cutting is much more precise and uses less energy.

Another benefit of laser cutting over traditional cutting methods is that unlike a blade, the laser cannot dull or wear down during use. The cut will be as sharp and precise as it can be throughout the process.

Laser cutting also lowers production costs over time, so the cost will also be lower to the consumer. Plus, because human intervention is needed very little to operate laser cutting machines, human error is highly unlikely to occur during metal cutting.

Best of all, laser cutting is quick. If your company is in a time crunch, laser cutting is one of the fastest ways to get the job done on time.

How Does Laser Cutting Work?

The beam of light used in a laser cutting is made of extremely high intensity light. This light is usually infra-red and is emitted from the machine’s nozzle at the same time as compressed gas. The light travels through the laser resonator, which is what creates the beam of light we know as the laser.

Lasers are able to melt and partially or completely vaporize the metal being worked on. This is what happens when the laser cuts the metal to your specifications. But how can light cut metal?

Before a laser beam is emitted from the machine’s nozzle, it passes through a special lens that focuses the laser’s light in one tiny spot. This spot of light is incredibly dense and powerful, which is what generates enough heat to melt or vaporize certain materials.

Your Source for Laser Metal Cutting in Utah

Cypress Metals is all about minimizing costs for customers, which is why we have a 3K Fiber Laser that will expertly cut your designs. Our state-of-the-art machines are able to cut certain thicknesses of mild steel, stainless steel, aluminum, copper, and brass. Cypress Metals even has a laser cutting instant quote system at your disposal to help you create your design digitally. This user-friendly system is meant to help you translate your ideas from paper to the computer to make your design readable for our laser cutting machines.

Cypress Metals invested in these high-tech laser cutting machines for a reason — they want to help you grow your business. Visit Cypress Metals today for all of your laser metal cutting needs in Utah.

How Laser Cutting in Utah Can Improve Your Home

Metal fabrication is more ubiquitous in our lives than many of us may have guessed. With metal fabrication, the material is bent, cut, and assembled to make our kitchen appliances, tools, cars, and so much more. But did you know that you can improve the look of your home with laser metal cutting in Utah? Whether you want to increase curb appeal to up the resale value of your home, or you just want to customize your home to your taste, Cypress Metals can help.

How Laser Cutting in Utah Can Improve Your Home

Chimney Caps in Utah

A chimney cap can add decoration to your chimney, and you can choose from many different looks. Although Cypress Metals offers over a dozen different chimney cap styles, we also are able to do most custom chimney cap designs.

For a more minimalist, subtle statement, you might go with the Alexander. This simple, clean design also has the option of adding a crown. The Georgian designs, on the other hand, while still simple, have a more vintage look. The Georgian comes with the option of adding a crown or tapered crown for a bit more detail.

Many of the designs also incorporate mesh, such as the Pitched Roof Mesh Cap and the Georgian with Mesh Crown & Fancystep Down Drip Edge. The mesh adds more detail to your chimney cap, leaving a more ornate finish.

For a more modern look, the Slat Chimney will do the trick. Its geometric shapes and angles provide a more industrial look than the Georgian’s curved sides. Just like the other chimney caps, the Slat Chimney comes in 10 standard colors. However, Cypress Metals will work with you to find the color you need if you don’t like any of the standard colors. All chimney caps have multiple options for the finishes, including smooth, embossed, with striations, or with striations and pencil ribs.

Cupolas

Another great way to customize your home with metal fabrication is with cupolas. These roof ornaments add an air of elegance and sophistication to your home. Cypress Metals offers cupolas in three main styles: the Tudor, the Pueblo, and the Romanesque. The Tudor is a timeless classic with vents on all four sides. The Pueblo’s pyramidal roof not only gives a charmingly rustic look, it’s also extra durable against the weather. Finally, the Romanesque’s copper mesh on all four sides and short, triangular roof provides a vintage look to your home.

Finials

If none of the cupola designs are quite right for your taste but you still want to add a unique decoration to the roof of your home, our finials are here to help. Although we have a number of original designs to choose from already, we also do custom designs so we can help you make your vision for your home come true.

If your home is ready for an upgrade, Cypress Metals can help. Our laser metal cutting in Salt Lake City is efficient, safe, and state-of-the-art, so you can be sure you’re getting the custom metal design you need at the best possible quality.

Laser Cutting Expert in Salt Lake City

For more than a decade, Cypress Metals has been a sought-after provider of high-quality metal products and related services such as laser cutting in Salt Lake City. Getting your metals cut by a professional shortens the time it takes to complete a project. So if you are considering getting the service done, look no further.

But is going to a laser cutting expert worth it? Some people believe that they can buy the necessary equipment and do the work themselves, not knowing the risks that doing so poses, thus delaying the completion of the project further. Cypress Metals can explain laser cutting to you and why it is best to get your metals cut by experts.

Laser Cutting Expert in Salt Lake City

What Are the Benefits of Laser Cutting?

There are many benefits to getting this service done. For one, it’s more precise. You can get as intricate as you want with the design. The machine also allows for automation, which can be time-saving, especially if the project calls for duplication of the same specs.

Compared to its less-advanced counterparts, laser cutting is relatively faster. It is also less likely to damage the metal, so it poses less risk than plasma and other cutting methods. It’s safe to say that this cutting method is your best bet if you want your metal cut safely and meticulously.

However, it takes a certain level of skill and experience to operate the machine correctly. Plus, it can be quite expensive and tedious to set up and maintain. So it’s best to enlist the help of a fabrication company when it comes to getting this type of job done.

Is Laser Cutting in Salt Lake City Expensive?

It depends on how you view it, but getting professional laser cutting will save you more money in the long run. Typically, lasers work well on stainless steel, carbon steel, mild steel, aluminum and steel alloys. Due to their differences in composition, the difficulty in handling varies, which then affects pricing.

Stainless is a type of steel with chromium mixed in for maximum rust and corrosion protection. Carbon, as its name implies, has an exceptionally high concentration of carbon. Mild is the latter’s less concentrated form. Steel alloys are formed by mixing steel with other elements, and aluminum is the least dense of them all. Aside from material, the type of machine used plays a crucial role too.

At Cypress Metals, we make use of an innovative 3K Fiber Laser to help us meet the demands of our growing client base in Salt Lake City. We also have a team of specialists on board whom you can consult with about metal fabrication in Utah for your next big project.

metal roof packages

Now that spring is on its way, lots of commercial businesses and residential customers will require roof repairs and replacements. If you’re a metal roofing company, handyman or individual who needs a reliable metal fabricator to partner with, Cypress Metals is the top choice for folks in northern Utah.

Talented roofers are always in demand. A lot of companies call themselves roofers, but qualified roofers that install professional, quality metal roofing systems are harder to come by. Asphalt shingles are popular because they’re cheap, but metal roofing is stronger and lasts longer.

metal roof packages

Metal Roof Packages

Here at Cypress Metals, we not only manufacture metal roofing panels, but we also make all the trim necessary to complete any metal roof installation: commercial or residential. That includes gutters, soffits, facia, gable vents and more. We also make standing seam metal roofing. We even deliver the materials you need directly to your job site, saving you time and energy.

We fabricate our metal roof packages with the goal of providing the best roofing materials to our customers, both contractors and individuals. A roof is designed to keep water away from a structure, and the better it works, the longer that structure will last. We take pride in all the metal roof panels and packages we manufacture.

Complete Metal Roofing Products

But Cypress Metals does more for northern Utah area buildings than provide the best metal roofing systems. We also fabricate chimney caps, chimney pots, finials and cupolas.

Sometimes it can be hard to get a home or commercial building to stand out from the others on the block. We offer more than a dozen styles of metal chimney caps, and we can also add chimney pots for a touch of extra style.

Dress up your roof with a cupola or finial and get the distinctive look you’ve always wanted. A finial can give a home a little bit of a European flair, while a cupola delivers some Midwestern farm charm.

We offer many styles of finials and cupolas and are happy to custom fabricate any of our roof accessories to your specifications.

Other Metal Offerings

While Cypress Metals’ roof packages are always in demand, we want to remind customers that we also make metal wall panels. Whether your customers are modern homeowners, commercial developers or industrial property owners, they will love how the metal wall panels you source from Cypress Metals look and function on their buildings.

Turn to Cypress Metals for all your commercial and residential metal products needs, including bay window covers, range hoods, post caps and more.

We provide custom design and manufacturing services for all your metal fabrication needs. Contact Cypress Metals today for more information or a quote.

engineers metal fabrication process

There are several important facets of any custom metal fabrication job, and one that’s always pertinent is engineering. Engineers and designers work together closely to create custom metal fabrication jobs, setting the entire process up for success through a variety of skills.

At Cypress Metals, we’re happy to offer a wide range of metal fabrication services and materials produced, plus laser cutting and various other metal design services. Our staff members work collaboratively to create the very best custom fabrication materials, no matter the industry you’re in or the quantity you require. Here’s a primer on engineers, their role in the metal fabrication process, and how detail is attended to within this process for any job being completed.

engineers metal fabrication process

Metal Fabrication as Collaboration

Within the metal fabrication process, there are several different skills, techniques and individuals who may be involved. These include specific skills like welding or laser cutting, but also more general ones. The best custom metal fabrication jobs are those where each of these individuals both knows their role and understands how it interacts with others during the process – and that’s what you get with Cypress Metals for any job.

The Role Engineers Play

For virtually any metal fabrication process, early success depends largely on engineers and designers, who collaborate directly. Their primary role here is to translate metal fabrication designs or even simple client desires into specific component parts, all while visualizing how these parts will fit together and how the fabrication process will work.

When you’re dealing with an experienced metal fabrication engineer, they’ll be viewing the project from several different perspectives. They’ll look at cost compared to your stated budget, of course, and will also account for specifications like stress tolerances, welding capabilities of given materials, and much more. They’ll also be detailing processes for how a given project will be delivered practically. Engineering for metal fabrication requires both a deep knowledge of the industry and the ability to get creative within a custom project, one of the reasons this role is so important.

Attention to Detail

Another major quality of a good metal fabrication engineer is attention to detail, which is the name of the game here. The term “custom” metal fabrication loses its luster quickly if every detail the client desires is not made to spec, from welding needs to perfect O-rings, polished finishes and numerous other areas that speak to the final quality of your project. Engineers and designers are responsible not only for kicking off this process, but also maintaining quality and detail throughout.

For more on why engineers are so important within metal fabrication, or to learn about any of our custom metal fabrication or laser cutting services, speak to the staff at Cypress Metals today.

metal fab welding station quality

In part one of this two-part blog series, we went over some of the basics on welding stations within the metal fabrication world. Welding is one of the most important techniques within many fabrication and laser cutting setups, and those who are sourcing an ideal fabricator for any project need should be inquiring specifically about welding station qualities, safety and more.

At Cypress Metals, we’re happy to offer a wide range of custom metal fabrication services, from specific areas like chimneys and chimney caps to broader formats like sheet metal fabrication and many other types. We maintain quality welding stations and techniques at all times, ensuring both safety and the ultimate quality of your fabricated parts. Here are some other welding station areas you should be asking about when discussing plans with any metal fabricator.

metal fab welding station quality

Safety Factors

Safety is a vital factor within any welding project, both for the protection of those involved and also for the quality of the parts and control of production costs. There’s real ROI associated with ensuring strong safety methods, from protecting welders and fabricators to keeping processes more efficient.

Some of the risks that must be prevented for any worker performing welding on various metals used in fabrication include:

  • Spatter or burn marks on skin that’s exposed or unprotected.
  • Rashes or skin ulcers from exposure to chromium.
  • Cutting errors due to poor visibility, as a result of weld smoke.
  • Nosebleeds, sores or perforations in the nasal septum due to inhalation of harmful substances.
  • Asthma or lung issues from long-term weld smoke exposure.
  • Combustible gas buildup, which can lead to an explosion if not prevented.

Luckily, all of these concerns can be prevented through basic welding safety methods. Many involve wearing proper safety equipment, such as gloves and respirators. Others involve safety procedures and checks on important components to ensure there has been no damage or wear-down that might put anyone’s safety at risk. And as we noted, many of these procedures also double as important ways to ensure the welding station is working efficiently.

Quality Control

Both safety and other efficacy areas within welding will be covered as part of any good metal fabricator’s quality control (QC) program. Such programs will generally include:

  • Proper use of safety equipment, from gloves to masks, hoods and more.
  • Protection from falling object risks
  • Checking on welding aprons, gloves, or other protective elements for holes or other issues.
  • Inspection of goggles and face shields for any visibility impairments.
  • Selection of proper welding equipment, plus proper training for said equipment.

For more on the many factors that go into making a quality welding station for any metal fabricator, or to learn about our laser cutting, metal fab or any other services, speak to the staff at Cypress Metals today.

metal fabricator welding stations

There are several mechanical processes that may be utilized within a custom metal fabrication job, and one of the single most common and important is welding. Welding, which has popular uses across numerous industries, involves using heat to combine metal parts.

At Cypress Metals, we’re happy to provide numerous laser cutting and metal fabrication services, from custom fascia to cupolas and finials, chimney components and numerous others. Welding is a common process we utilize for many of our clients’ fabrication needs, and this is an area we’re happy to go into further detail on – and one you should be checking on in great detail for any metal fabrication pro you’re working with. This two-part blog will go over the basics of welding in custom metal fabrication, plus some of the questions you should ask a fabricator about their welding station and capabilities.

metal fabricator welding stations

Welding Basics

As we noted above, welding refers to the joining of two metallic parts, typically using heat application. This method of combining metals is thousands of years old in some form or another, dating back to Arab armorers in Syria, but has improved exponentially in modern times due to technological advances.

There are now numerous types of welding available. These include gas welding, arc welding, resistance welding and others, and advances continue to be made in this field. This is just one of several reasons why it’s important to work with metal fabricators who are welding experts and will be able to adjust to changes in the industry here over time.

Our next several sections will hit on the important welding areas you should check on for any metal fabricator.

Welding Assembly

For a full-service fabricator like ours, multiple formats of welding equipment and welding assembly machinery must be on-hand. Some of the items included here should be:

  • MIG welders: Many fabricators have over a dozen of these machines in their facility, reaching 450-amp capacity if needed.
  • Stud welders: Proper metal fabrication stations include at least two stud welders with at least 7/8” diameter capacity.
  • TIG welders: There should be at least two TIG welders on-hand, each with capacity up to 300 amp.
  • Portable welders: There should also be at least one portable welder on the premises with capacities reaching 250 amp.
  • OTC welding machines: These provide constant power output and prevent spatter, unlike older MIG machines with less consistent power.

Spatter Prevention

Speaking of spatter prevention, it’s also vital for a metal fabricator in the welding world. Hot spatter is not only dangerous, it can lead to significant welding errors that limit the quality of the final part.

Our fabricators prevent spatter in several ways, as should any quality contractor. We use the proper welding wire application and the right gas mixtures, for one, plus ensure there are never any surface imperfections. We also use the right torch angles and wire lengths, plus check for grounding when choosing our location.

For more on welding and the important areas to check on for any metal fabricator and their welding station, or to learn about any of our custom metal fabrication services, speak to the staff at Cypress Metals today.

processes custom metal fabrication

In part one of this two-part blog series, we went over some of the qualities that separate custom metal fabrication from standard meta fabrication. There are a wide range of fabrication methods out there for sheet metal and other types, but custom fabrication requires a few specific areas of knowledge and certification from manufacturers.

At Cypress Metals, we’re happy to offer a wide range of custom metal design options, from fabrication for many clients – including commercial contractors and their metal roofing and other needs – to laser cutting and several other areas. What are some of the other qualities that distinguish custom metal fabrication from other types, including certifications or skills you need your custom fabricator to have? Here are a few additional areas to keep in mind.

processes custom metal fabrication

Welding and Certifications

One of the key areas that helps separate custom fabrication from other types is welding. There are many fabricated products that must be welded to meet specific industry standards – in such cases, you need a manufacturer who has welding certifications and a proper quality control program.

A couple areas to ask about down these lines when discussing services with any custom metal fabricator like ours:

  • Adherence to American Welding Society (AWS) standards, or Canadian Welding Bureau (CWB) standards for those ordering products within Canada.
  • Welding Procedure Specification (WPS) that conforms to ASME Section 9, plus welding practices that conform to API-650 standard.
  • Qualifications from the American Welding Society to weld structural steel per AWS D1.1.

Assembly Themes

In addition, custom metal fabrication often requires multiple assemblies and subassemblies as part of the process. Not only should this entire process be documented carefully, including images and even video in some cases, it should also be tested. Both assemblies and subassemblies should be tested together to confirm the final product has the required functionality.

Finishing Techniques and Shipping Themes

Finally, another major area here is the finishing process, which often extends the lifespan of fabricated metal products by years. There are a few different techniques we might utilize for finishing a metal fabrication:

  • Metal bead blasting: This process, or other forms of surface preparation, will allow paint or other coating to properly adhere to the surface of the metal.
  • Powder coating: For decorative finishes, such as railings or signs.
  • Custom painting and drying: Using controlled paint booths that allow for ideal hardening and dry times.
  • Hot-dip galvanization: A process that coats each part of the metal, including hidden nooks and crannies, to prevent moisture from entering the metal.

For more on what separates true custom metal fabrication from other metal fabrication methods, or to learn about any of our custom fabrication, laser cutting or related services, speak to the staff at Cypress Metals today.

processes custom metal fabrication

At Cypress Metals, we’re proud to serve as your top custom metal design, metal fabrication and laser cutting specialists in Utah. We’ve carried out numerous custom metal fabrication jobs, from chimneys and chimney covers to cupolas, range hoods, post caps and many other materials.

What separates our custom fabrication services from standard metal fabrication solutions? There are actually several answers. There are numerous different fabrication methods possible for sheet and other metals out there – this two-part blog series will dig into some of the most common and specific such methods that will be taken by a custom metal fabricator to add major value and cost efficiency to your project.

processes custom metal fabrication

Settling on Design Intent

The entire point of custom metal fabrication, which can encompass numerous different processes, is reaching a desired final outcome of added value. In many cases, this involves your custom fabricator using an existing industrial plan or engineering drawing, but expanding it and adding significant detail or custom components.

This is a process that often involves testing and refining the design through stages. This is often defined by industry-specific standards or even full-on regulations, which a fabricator must be able to work within. Some of the industries or components that tend to benefit most from this early step in the custom metal fabrication process include:

  • Liquid food storage that requires quality control, such as heating or cooling sectors.
  • Feed and grain tanks, hoppers and silos, including areas like dry solids metering or material handling.
  • Custom spiral stair-cases with cross-platforms, common for storage unit access.

Designs will be laid out using one of several possible computer programs, or simply by hand in some cases.

Cutting and Forming Processes

Once you’ve worked with your custom fabricator on the basic goals and value-add areas of the design, it’s time to discuss the cutting and forming processes that will be used. There are several cutting formats potentially available for various fabrication jobs, including laser cutting for heavy plates or strict tolerances – but these lasers will not do as well with metal composites or materials with high levels of impurity.

In many cases, sawing will be done for structural steel projects. In others, plate shears might be used for cutting simple metal shapes. Other metal processes like bending, rolling and punching may also be carried out, and this requires a fabricator who knows how to choose the proper machinery for the required process. Equipment could include areas like hydraulic press brakes, plate or angle rolling machines, beam or CNC punching machines, and multi-function ironworkers for various metal processes.

For more on what separates a custom metal fabricator from standard fabrication, or to learn about any of our laser cutting or other metal design services, speak to the staff at Cypress Metals today.