Laser Cutting Expert in Salt Lake City

For more than a decade, Cypress Metals has been a sought-after provider of high-quality metal products and related services such as laser cutting in Salt Lake City. Getting your metals cut by a professional shortens the time it takes to complete a project. So if you are considering getting the service done, look no further.

But is going to a laser cutting expert worth it? Some people believe that they can buy the necessary equipment and do the work themselves, not knowing the risks that doing so poses, thus delaying the completion of the project further. Cypress Metals can explain laser cutting to you and why it is best to get your metals cut by experts.

Laser Cutting Expert in Salt Lake City

What Are the Benefits of Laser Cutting?

There are many benefits to getting this service done. For one, it’s more precise. You can get as intricate as you want with the design. The machine also allows for automation, which can be time-saving, especially if the project calls for duplication of the same specs.

Compared to its less-advanced counterparts, laser cutting is relatively faster. It is also less likely to damage the metal, so it poses less risk than plasma and other cutting methods. It’s safe to say that this cutting method is your best bet if you want your metal cut safely and meticulously.

However, it takes a certain level of skill and experience to operate the machine correctly. Plus, it can be quite expensive and tedious to set up and maintain. So it’s best to enlist the help of a fabrication company when it comes to getting this type of job done.

Is Laser Cutting in Salt Lake City Expensive?

It depends on how you view it, but getting professional laser cutting will save you more money in the long run. Typically, lasers work well on stainless steel, carbon steel, mild steel, aluminum and steel alloys. Due to their differences in composition, the difficulty in handling varies, which then affects pricing.

Stainless is a type of steel with chromium mixed in for maximum rust and corrosion protection. Carbon, as its name implies, has an exceptionally high concentration of carbon. Mild is the latter’s less concentrated form. Steel alloys are formed by mixing steel with other elements, and aluminum is the least dense of them all. Aside from material, the type of machine used plays a crucial role too.

At Cypress Metals, we make use of an innovative 3K Fiber Laser to help us meet the demands of our growing client base in Salt Lake City. We also have a team of specialists on board whom you can consult with about metal fabrication in Utah for your next big project.

metal roof packages

Now that spring is on its way, lots of commercial businesses and residential customers will require roof repairs and replacements. If you’re a metal roofing company, handyman or individual who needs a reliable metal fabricator to partner with, Cypress Metals is the top choice for folks in northern Utah.

Talented roofers are always in demand. A lot of companies call themselves roofers, but qualified roofers that install professional, quality metal roofing systems are harder to come by. Asphalt shingles are popular because they’re cheap, but metal roofing is stronger and lasts longer.

metal roof packages

Metal Roof Packages

Here at Cypress Metals, we not only manufacture metal roofing panels, but we also make all the trim necessary to complete any metal roof installation: commercial or residential. That includes gutters, soffits, facia, gable vents and more. We also make standing seam metal roofing. We even deliver the materials you need directly to your job site, saving you time and energy.

We fabricate our metal roof packages with the goal of providing the best roofing materials to our customers, both contractors and individuals. A roof is designed to keep water away from a structure, and the better it works, the longer that structure will last. We take pride in all the metal roof panels and packages we manufacture.

Complete Metal Roofing Products

But Cypress Metals does more for northern Utah area buildings than provide the best metal roofing systems. We also fabricate chimney caps, chimney pots, finials and cupolas.

Sometimes it can be hard to get a home or commercial building to stand out from the others on the block. We offer more than a dozen styles of metal chimney caps, and we can also add chimney pots for a touch of extra style.

Dress up your roof with a cupola or finial and get the distinctive look you’ve always wanted. A finial can give a home a little bit of a European flair, while a cupola delivers some Midwestern farm charm.

We offer many styles of finials and cupolas and are happy to custom fabricate any of our roof accessories to your specifications.

Other Metal Offerings

While Cypress Metals’ roof packages are always in demand, we want to remind customers that we also make metal wall panels. Whether your customers are modern homeowners, commercial developers or industrial property owners, they will love how the metal wall panels you source from Cypress Metals look and function on their buildings.

Turn to Cypress Metals for all your commercial and residential metal products needs, including bay window covers, range hoods, post caps and more.

We provide custom design and manufacturing services for all your metal fabrication needs. Contact Cypress Metals today for more information or a quote.

engineers metal fabrication process

There are several important facets of any custom metal fabrication job, and one that’s always pertinent is engineering. Engineers and designers work together closely to create custom metal fabrication jobs, setting the entire process up for success through a variety of skills.

At Cypress Metals, we’re happy to offer a wide range of metal fabrication services and materials produced, plus laser cutting and various other metal design services. Our staff members work collaboratively to create the very best custom fabrication materials, no matter the industry you’re in or the quantity you require. Here’s a primer on engineers, their role in the metal fabrication process, and how detail is attended to within this process for any job being completed.

engineers metal fabrication process

Metal Fabrication as Collaboration

Within the metal fabrication process, there are several different skills, techniques and individuals who may be involved. These include specific skills like welding or laser cutting, but also more general ones. The best custom metal fabrication jobs are those where each of these individuals both knows their role and understands how it interacts with others during the process – and that’s what you get with Cypress Metals for any job.

The Role Engineers Play

For virtually any metal fabrication process, early success depends largely on engineers and designers, who collaborate directly. Their primary role here is to translate metal fabrication designs or even simple client desires into specific component parts, all while visualizing how these parts will fit together and how the fabrication process will work.

When you’re dealing with an experienced metal fabrication engineer, they’ll be viewing the project from several different perspectives. They’ll look at cost compared to your stated budget, of course, and will also account for specifications like stress tolerances, welding capabilities of given materials, and much more. They’ll also be detailing processes for how a given project will be delivered practically. Engineering for metal fabrication requires both a deep knowledge of the industry and the ability to get creative within a custom project, one of the reasons this role is so important.

Attention to Detail

Another major quality of a good metal fabrication engineer is attention to detail, which is the name of the game here. The term “custom” metal fabrication loses its luster quickly if every detail the client desires is not made to spec, from welding needs to perfect O-rings, polished finishes and numerous other areas that speak to the final quality of your project. Engineers and designers are responsible not only for kicking off this process, but also maintaining quality and detail throughout.

For more on why engineers are so important within metal fabrication, or to learn about any of our custom metal fabrication or laser cutting services, speak to the staff at Cypress Metals today.

metal fab welding station quality

In part one of this two-part blog series, we went over some of the basics on welding stations within the metal fabrication world. Welding is one of the most important techniques within many fabrication and laser cutting setups, and those who are sourcing an ideal fabricator for any project need should be inquiring specifically about welding station qualities, safety and more.

At Cypress Metals, we’re happy to offer a wide range of custom metal fabrication services, from specific areas like chimneys and chimney caps to broader formats like sheet metal fabrication and many other types. We maintain quality welding stations and techniques at all times, ensuring both safety and the ultimate quality of your fabricated parts. Here are some other welding station areas you should be asking about when discussing plans with any metal fabricator.

metal fab welding station quality

Safety Factors

Safety is a vital factor within any welding project, both for the protection of those involved and also for the quality of the parts and control of production costs. There’s real ROI associated with ensuring strong safety methods, from protecting welders and fabricators to keeping processes more efficient.

Some of the risks that must be prevented for any worker performing welding on various metals used in fabrication include:

  • Spatter or burn marks on skin that’s exposed or unprotected.
  • Rashes or skin ulcers from exposure to chromium.
  • Cutting errors due to poor visibility, as a result of weld smoke.
  • Nosebleeds, sores or perforations in the nasal septum due to inhalation of harmful substances.
  • Asthma or lung issues from long-term weld smoke exposure.
  • Combustible gas buildup, which can lead to an explosion if not prevented.

Luckily, all of these concerns can be prevented through basic welding safety methods. Many involve wearing proper safety equipment, such as gloves and respirators. Others involve safety procedures and checks on important components to ensure there has been no damage or wear-down that might put anyone’s safety at risk. And as we noted, many of these procedures also double as important ways to ensure the welding station is working efficiently.

Quality Control

Both safety and other efficacy areas within welding will be covered as part of any good metal fabricator’s quality control (QC) program. Such programs will generally include:

  • Proper use of safety equipment, from gloves to masks, hoods and more.
  • Protection from falling object risks
  • Checking on welding aprons, gloves, or other protective elements for holes or other issues.
  • Inspection of goggles and face shields for any visibility impairments.
  • Selection of proper welding equipment, plus proper training for said equipment.

For more on the many factors that go into making a quality welding station for any metal fabricator, or to learn about our laser cutting, metal fab or any other services, speak to the staff at Cypress Metals today.

metal fabricator welding stations

There are several mechanical processes that may be utilized within a custom metal fabrication job, and one of the single most common and important is welding. Welding, which has popular uses across numerous industries, involves using heat to combine metal parts.

At Cypress Metals, we’re happy to provide numerous laser cutting and metal fabrication services, from custom fascia to cupolas and finials, chimney components and numerous others. Welding is a common process we utilize for many of our clients’ fabrication needs, and this is an area we’re happy to go into further detail on – and one you should be checking on in great detail for any metal fabrication pro you’re working with. This two-part blog will go over the basics of welding in custom metal fabrication, plus some of the questions you should ask a fabricator about their welding station and capabilities.

metal fabricator welding stations

Welding Basics

As we noted above, welding refers to the joining of two metallic parts, typically using heat application. This method of combining metals is thousands of years old in some form or another, dating back to Arab armorers in Syria, but has improved exponentially in modern times due to technological advances.

There are now numerous types of welding available. These include gas welding, arc welding, resistance welding and others, and advances continue to be made in this field. This is just one of several reasons why it’s important to work with metal fabricators who are welding experts and will be able to adjust to changes in the industry here over time.

Our next several sections will hit on the important welding areas you should check on for any metal fabricator.

Welding Assembly

For a full-service fabricator like ours, multiple formats of welding equipment and welding assembly machinery must be on-hand. Some of the items included here should be:

  • MIG welders: Many fabricators have over a dozen of these machines in their facility, reaching 450-amp capacity if needed.
  • Stud welders: Proper metal fabrication stations include at least two stud welders with at least 7/8” diameter capacity.
  • TIG welders: There should be at least two TIG welders on-hand, each with capacity up to 300 amp.
  • Portable welders: There should also be at least one portable welder on the premises with capacities reaching 250 amp.
  • OTC welding machines: These provide constant power output and prevent spatter, unlike older MIG machines with less consistent power.

Spatter Prevention

Speaking of spatter prevention, it’s also vital for a metal fabricator in the welding world. Hot spatter is not only dangerous, it can lead to significant welding errors that limit the quality of the final part.

Our fabricators prevent spatter in several ways, as should any quality contractor. We use the proper welding wire application and the right gas mixtures, for one, plus ensure there are never any surface imperfections. We also use the right torch angles and wire lengths, plus check for grounding when choosing our location.

For more on welding and the important areas to check on for any metal fabricator and their welding station, or to learn about any of our custom metal fabrication services, speak to the staff at Cypress Metals today.

processes custom metal fabrication

In part one of this two-part blog series, we went over some of the qualities that separate custom metal fabrication from standard meta fabrication. There are a wide range of fabrication methods out there for sheet metal and other types, but custom fabrication requires a few specific areas of knowledge and certification from manufacturers.

At Cypress Metals, we’re happy to offer a wide range of custom metal design options, from fabrication for many clients – including commercial contractors and their metal roofing and other needs – to laser cutting and several other areas. What are some of the other qualities that distinguish custom metal fabrication from other types, including certifications or skills you need your custom fabricator to have? Here are a few additional areas to keep in mind.

processes custom metal fabrication

Welding and Certifications

One of the key areas that helps separate custom fabrication from other types is welding. There are many fabricated products that must be welded to meet specific industry standards – in such cases, you need a manufacturer who has welding certifications and a proper quality control program.

A couple areas to ask about down these lines when discussing services with any custom metal fabricator like ours:

  • Adherence to American Welding Society (AWS) standards, or Canadian Welding Bureau (CWB) standards for those ordering products within Canada.
  • Welding Procedure Specification (WPS) that conforms to ASME Section 9, plus welding practices that conform to API-650 standard.
  • Qualifications from the American Welding Society to weld structural steel per AWS D1.1.

Assembly Themes

In addition, custom metal fabrication often requires multiple assemblies and subassemblies as part of the process. Not only should this entire process be documented carefully, including images and even video in some cases, it should also be tested. Both assemblies and subassemblies should be tested together to confirm the final product has the required functionality.

Finishing Techniques and Shipping Themes

Finally, another major area here is the finishing process, which often extends the lifespan of fabricated metal products by years. There are a few different techniques we might utilize for finishing a metal fabrication:

  • Metal bead blasting: This process, or other forms of surface preparation, will allow paint or other coating to properly adhere to the surface of the metal.
  • Powder coating: For decorative finishes, such as railings or signs.
  • Custom painting and drying: Using controlled paint booths that allow for ideal hardening and dry times.
  • Hot-dip galvanization: A process that coats each part of the metal, including hidden nooks and crannies, to prevent moisture from entering the metal.

For more on what separates true custom metal fabrication from other metal fabrication methods, or to learn about any of our custom fabrication, laser cutting or related services, speak to the staff at Cypress Metals today.

processes custom metal fabrication

At Cypress Metals, we’re proud to serve as your top custom metal design, metal fabrication and laser cutting specialists in Utah. We’ve carried out numerous custom metal fabrication jobs, from chimneys and chimney covers to cupolas, range hoods, post caps and many other materials.

What separates our custom fabrication services from standard metal fabrication solutions? There are actually several answers. There are numerous different fabrication methods possible for sheet and other metals out there – this two-part blog series will dig into some of the most common and specific such methods that will be taken by a custom metal fabricator to add major value and cost efficiency to your project.

processes custom metal fabrication

Settling on Design Intent

The entire point of custom metal fabrication, which can encompass numerous different processes, is reaching a desired final outcome of added value. In many cases, this involves your custom fabricator using an existing industrial plan or engineering drawing, but expanding it and adding significant detail or custom components.

This is a process that often involves testing and refining the design through stages. This is often defined by industry-specific standards or even full-on regulations, which a fabricator must be able to work within. Some of the industries or components that tend to benefit most from this early step in the custom metal fabrication process include:

  • Liquid food storage that requires quality control, such as heating or cooling sectors.
  • Feed and grain tanks, hoppers and silos, including areas like dry solids metering or material handling.
  • Custom spiral stair-cases with cross-platforms, common for storage unit access.

Designs will be laid out using one of several possible computer programs, or simply by hand in some cases.

Cutting and Forming Processes

Once you’ve worked with your custom fabricator on the basic goals and value-add areas of the design, it’s time to discuss the cutting and forming processes that will be used. There are several cutting formats potentially available for various fabrication jobs, including laser cutting for heavy plates or strict tolerances – but these lasers will not do as well with metal composites or materials with high levels of impurity.

In many cases, sawing will be done for structural steel projects. In others, plate shears might be used for cutting simple metal shapes. Other metal processes like bending, rolling and punching may also be carried out, and this requires a fabricator who knows how to choose the proper machinery for the required process. Equipment could include areas like hydraulic press brakes, plate or angle rolling machines, beam or CNC punching machines, and multi-function ironworkers for various metal processes.

For more on what separates a custom metal fabricator from standard fabrication, or to learn about any of our laser cutting or other metal design services, speak to the staff at Cypress Metals today.

material handling tote metal fabrication

Both for manufacturers and clients in metal fabrication and laser cutting areas, handling of materials is often a very important process. One of the most common products utilized here is known as the material handling tote, which streamlines efficiency by maximizing organization and material access.

At Cypress Metals, we regularly utilize material handling totes in our facility for both practical and safety needs, whether for custom laser cutting, metal fabrication or any of our other services. We know many of our clients also utilize such options or similar products – with this in mind, here’s a quick primer on material handling totes, the purposes they serve and some of the materials they are made of and which is best for given applications.

material handling tote metal fabrication

Defining Material Handling Totes

In any area where material handling is necessary, a tote describes several different containers that might be used in this realm. Material handling totes are open-ended containers generally made of wire, plastic or metal, meant to hold a variety of different items.

Material handling totes are portable, which is extremely convenient and necessary for many facilities. They’re also often designed to collapse when they aren’t being used, allowing them to be stored extremely easily. They come in a huge range of sizes and styles, and will generally be purchased based on their volume.

Totes Vs. Bins

Some assume material handling totes and bins are the same thing, but they are not. As we noted above, totes are open-ended containers, with this opening generally appearing at the top. Bins, on the other hand, come with a lid to completely enclose materials.

Each of these products has its ideal uses. Totes are best for parts or materials that require quick access, while bins are best for materials that aren’t accessed as often. Things like nails and screws are often stored in totes, for example, but specialty parts that are only used every so often will be stored in bins.

Material Options

There are several materials available for material handling totes, including each of the following:

  • Steel: A heavy, strong metal that’s best for totes that need to hold heavy parts.
  • Stainless steel: For specific totes that are required to stand up to issues like chemicals, corrosion or even impact damage, stainless steel is an ideal material.
  • Aluminum: A lighter metal than steel, plus one that won’t oxidize or rust. However, aluminum does dent, so it shouldn’t be used if impact risks are present.
  • PVC: Commonly used in food processing and chemical facilities, PVC resists environmental factors like corrosion.
  • ABS, PE or PP: These are varieties of thermoplastics that bring a rigid material handling solution, with PP generally serving as the strongest option.

For more on material handling totes in metal fabrication or laser cutting settings, or to learn about any of our custom fabrication or other services, speak to the staff at Cypress Metals today.

fabrication quality control matters clients

Within any mechanical industry or related field, quality control is one of the single most important areas for any manufacturer – and metal fabrication is no different. From safety areas to compliance and product effectiveness, there are several reasons why robust quality control programs for any metal fabricator are an absolute must.

At Cypress Metals, we’re happy to detail our quality control methods for any of our metal fabrication, laser cutting fabrication or other services. This information is important not only for our fabricators, but also for our clients as they seek to ensure their job is done correctly and in a timely fashion. Today’s blog will give you a primer on why quality control is important to us, some basics on the quality control manual we and other metal fabricators use on a regular basis, plus why this information matters not only to us, but to you as well.

fabrication quality control matters clients

Why Fabrication Quality Control Matters

There are several distinct reasons why robust, detailed quality control programs are vital for metal fabricators. They include:

  • Safety: First and foremost, fabrication products can be dangerous if they aren’t made correctly – both to fabricators and to eventual clients. Quality control ensures not only that fabricators are taking proper safety precautions during manufacturing, but also that products are up to code and will be safe for clients who receive them.
  • Consistency: Quality controls are also vital for the actual products themselves, particularly their effectiveness and consistency. Quality control processes ensure the client’s expectations will be met with precision, keeping both parties accountable.
  • Compliance: We mentioned compliance earlier – quality control helps ensure it within several code areas, including OSHA, ASME and the American Welding Society, among potential others.
  • Cost control: The proper safety and manufacturing standards being upheld, which takes place through quality control, will lead to cost savings for both manufacturers and clients.
  • Reputation: A fabricator’s business often relies in large part on reputation, and without quality control, they’re susceptible to drops in quality that will be reflected in the way they’re viewed.

Quality Control Manual

At Cypress Metals and virtually any other metal fabricator you may call on, we utilize a quality control manual that covers our entire facility in heavy detail. The manual standardizes and documents all our quality control practices, from procedures and basic systems to roles and relationships, safety methods and many others. We regularly audit our entire operation to make updates to the quality control manual, plus require new and old employees to remain up-to-speed on it at all times.

Importance to Fabricators and Clients

This area isn’t just important to us as fabricators – it should be important to you as a client as well, and you should never contract a metal fabricator without quality control procedures in place. A manual for quality control makes it far easier for us to communicate with our clients, for instance, as we can easily spell our all quality control processes to answer any questions you have and get you on the same page as our fabricators. Robust quality control systems give clients peace of mind for processes like welding and high temperatures, plus signal that we take this area seriously.

For more on any of our quality control methods or metal fabrication services, speak to the staff at Cypress Metals today.

welding qualities metal fabricators

In part one of this two-part blog series, we went over some of the top welding themes you should be inquiring about with any metal fabrication specialist before you begin a given project. One of several areas it’s important to evaluate during your selection process for a metal fabricator, welding is often a central part of a metal fabrication solution being applied to a given product.

At Cypress Metals, we’re happy to detail our welding capabilities and safety measures for any prospective metal fabrication client, whether you require chimney caps, cupolas, radius roofing or any of our other services. In today’s part two of our series, we’ll go over a few additional areas to check into when it comes to the welding quality of a given metal fabricator, ensuring they have all the proper tools and procedures in place to meet your needs moving forward.

welding qualities metal fabricators

Quality Manager

All high-level metal fabrication companies will employ at least one quality assurance (QA) manager on their staff. This individual or group of individuals is responsible for overseeing welding and tacking performance from all employees on staff, plus documenting their work histories and maintenance of various safety and industry codes.

In addition, the quality assurance manager performs visual inspections of fit-ups and welding equipment periodically. They will also update specific shop welding practices or techniques as needed, plus document and photograph all welds and assembly details for metal fabrication paperwork before a project is shipped.

WPS Numbering and Identification

One important theme during the metal fabrication and welding process is the WPS system, or Welding Procedure Specifications. This system, which is generally overseen by the QA manager, records all important welding information in a given project, from material type and plate dimensions to the welder and operator IDs involved.

The QA manager will also evaluate other important WPS variables, including consumables, interpass temperature, preheat, travel speed and the amps or volts used for preparing the WPS test specimen.

Safe Welding Practices

Finally, the quality control program run by the QA manager should include specific safety practices for all welding processes undergone in the facility. This involves attention to the hiring process, which should only bring in qualified and certified welders who are able to adhere to all required safety processes. Ensure the quality control program aligns with multiple welding standards per AWS, ASTM and CWB specifications, plus industry-specific standards like material thickness or others. Any metal fabricator should be able to provide detailed documentation of each project, including QA inspection paperwork and photographs if needed.

For more on how to ensure a given metal fabricator has all the required qualities for welding in place, or to learn about any of our metal fabrication, laser cutting or other services, speak to the staff at Cypress Metals today.